Product Description
For our reputed clients, we are highly efficient in manufacturing, exporting and supplying a distinguished spectrum of Mica Band Heaters. The heaters provided by us are manufactured at our well-equipped production unit using the finest quality components and innovative technology in compliance with the international quality standards. These heaters are primarily used for heating in plastic processing machinery, injection and blow molding. Being a quality-oriented firm, our team of experts examines these Mica Band Heaters upon various quality parameters in order to eliminate all scopes of error.
Features:
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Rust resistant Sheath
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Premium finish
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Robust construction
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Less power consumption
Applications:
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Plastic Processing Machinery
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Injection and Blow Molding
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Extruder & Many other applications
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Many other Applications (Medical, Lab-Equipments etc.)
Versatile Industrial Heating SolutionMica band heaters are engineered to deliver fast and uniform heat transfer, making them invaluable in diverse industrial settings such as plastic processing, extrusion, and injection moulding. Their robust construction and specification flexibility allow integration across a wide spectrum of standard and custom machinery types.
Superior Materials and ConstructionConstructed with nickel-plated mild steel or stainless steel and premium quality mica insulation, these band heaters guarantee heat stability and longevity. Their stainless steel finish enhances corrosion resistance and durability, while various clamping and terminal options provide reliable installation and connections.
Customizable Performance and Safety FeaturesFrom power output to diameter and mounting techniques, mica band heaters offer customization to meet specific requirements. With insulation resistance over 5 Megaohms at 500 V DC and leakage current below 0.5 mA, they support high safety standards, reinforced by CE marking and RoHS compliance.
FAQs of Mica Band Heaters:
Q: How are mica band heaters typically installed on industrial equipment?
A: Mica band heaters are mounted around barrels, die heads, or nozzles using clamping options such as strap clamps, latch clamps, barrel nuts, or quick release mechanisms to ensure secure and efficient placement.
Q: What applications are best suited for mica band heaters with this specification?
A: These heaters are ideal for plastic processing machines, injection moulding, extruders, blown film plants, die heads, and other industrial heating environments demanding high thermal conductivity and uniform temperature distribution up to 350C.
Q: When should I choose stainless steel over nickel-plated mild steel for the outer sheath material?
A: Stainless steel is recommended for environments with higher exposure to moisture, corrosive elements, or when enhanced durability and longer lifespan are required. Nickel-plated mild steel offers cost-effective protection in less demanding conditions.
Q: Where are mica band heaters most commonly used in industrial processes?
A: They are predominantly used in heating barrels, nozzles, and dies in plastic and rubber processing machinery, ensuring controlled temperature and efficient energy transfer within production lines.
Q: What benefits does premium mica insulation provide in these heaters?
A: Premium quality mica allows for excellent thermal conductivity, electrical insulation, and heat stability, ensuring uniform heating, reduced energy consumption, and extended service life of the heater.
Q: How do I determine the suitable power and voltage specifications for my application?
A: Power (100 W to 3,000 W) and voltage (110 V/220 V/230 V/415 V) should be chosen based on equipment size, desired heating rate, and available mains supply. Customizable design accommodates precise operational requirements.
Q: What process ensures safety and compliance in mica band heater manufacturing?
A: Advanced manufacturing uses high-grade materials, stringent quality checks, and adherence to CE and RoHS standards to guarantee insulation resistance greater than 5 M at 500 V DC and safe leakage current below 0.5 mA.